Massillon, Ohio — Northeast Ohio

NEXFLOW
TREATMENT
WORKS

Industrial Water. Reimagined.

A next-generation industrial wastewater treatment and water reuse facility engineered to support the rapidly growing manufacturing, industrial processing, and data center markets throughout Northeast Ohio.

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Facility Overview
1 MGD
Treatment capacity
8–16w
Deployment timeline
>90%
Contaminant removal
24/7
Continuous operation
Modular expansion
NPDES compliant
Water reuse ready
Interactive 3D Model
Envirobox® 6-Tank Treatment System
Envirobox® · Municipal Tank Works
6-Tank Treatment System
+ 990,000 gal storage · Massillon, OH
System Specifications
Design flow1.00 MGD
Process tanks6 × EB-50x32
Tank size50′ × 8′ × 32′
Process volume574,500 gal
Storage tank65′ ∅ × 40′ H
Storage volume990,000 gal
HRT13.8 hours
Footprint~0.85 acres
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About the Facility

Built for Industry.
Designed for the Future.

Strategically positioned near active industrial development and expanding data center infrastructure in Massillon, Ohio.

NexFlow Treatment Works provides up to 1,000,000 gallons per day of advanced wastewater treatment capacity for industrial users requiring reliable, cost-effective, and environmentally responsible water management solutions.

Powered by advanced process technologies and modular infrastructure concepts, NexFlow is being developed to help industries reduce operational risk, accelerate project timelines, and meet increasingly demanding environmental compliance standards.

The facility serves as a critical utility partner for companies seeking dependable long-term wastewater and water reuse solutions without the burden of constructing and operating private treatment facilities.

Scalable Infrastructure
Modular design allows capacity expansion from initial deployment to full 1 MGD without disrupting existing operations.
Rapid Deployment
Systems deploy in 8 to 16 weeks from purchase order, dramatically reducing time-to-operation versus traditional construction.
Environmental Compliance
Engineered to meet or exceed NPDES discharge standards, EPA 40 CFR Part 133, and state water reuse requirements.
Sustainability Focus
Water reuse and recycling systems reduce freshwater consumption, supporting circular water economy goals for industrial users.
Our Services

Comprehensive Water
Management Solutions

From high-strength industrial waste to precision cooling water management, NexFlow delivers end-to-end treatment solutions tailored to your operational requirements.

01
Industrial Wastewater Treatment
Advanced biological and physical-chemical treatment processes for manufacturing and industrial process wastewater, achieving discharge-ready effluent quality.
02
High-Strength Waste Equalization
Flow and load equalization systems designed to handle variable waste streams, protecting downstream treatment processes from shock loading events.
03
Direct Discharge Solutions
Complete treatment trains engineered to meet NPDES permit limits for direct discharge to surface waters, including disinfection and polishing stages.
04
Water Reuse & Recycling
Tertiary treatment and filtration systems producing reuse-quality water for industrial process applications, reducing freshwater demand and disposal costs.
05
Data Center Cooling Water
Specialized treatment and management of cooling tower blowdown and makeup water for data center operations requiring consistent water quality parameters.
06
Emergency & Supplemental Capacity
Rapid-deployment supplemental treatment modules for emergency overflow, facility upgrades, or temporary capacity needs during construction or peak demand periods.
Technology

Advanced Process
Engineering

NexFlow employs modular MBBR (Moving Bed Biofilm Reactor) technology with multi-stage biological treatment, lamella clarification, and automated process controls.

Maximum treatment capacity 1,000,000 GPD
Treatment technology 3-Stage MBBR
BOD removal efficiency >90%
TSS removal efficiency >90%
Ammonia nitrogen removal >85%
Biological HRT (hydraulic retention time) 3.0 days
Process control system Allen-Bradley PLC
DO control strategy PID + VFD
Temperature operating range 10–40°C
Expansion capability Parallel train addition
Treatment Process Train
01 Flow Equalization Load balancing
02 MBBR Stage 1 BOD/COD oxidation
03 MBBR Stage 2 Nitrification begins
04 MBBR Stage 3 Nitrification complete
05 Lamella Clarifier Solids settling
06 Polishing & Disinfection UV / NaOCl
07 Effluent Pump & Filtration VFD controlled
08 PLC Control System SCADA integrated
Industries Served

Powering Industrial Growth
Through Water Innovation

NexFlow is strategically positioned to serve the diverse industrial water needs of Northeast Ohio's growing economy.

Manufacturing
Process water treatment for metal fabrication, chemical processing, food production, and general manufacturing operations.
Data Centers
Cooling water management, blowdown treatment, and water recycling for the region's expanding data center infrastructure.
Industrial Processing
Wastewater treatment for specialty chemical, pharmaceutical, and industrial processing facilities with variable waste compositions.
Emergency Response
Supplemental treatment capacity for facility emergencies, upgrades, or regulatory compliance deadlines requiring immediate deployment.
1M GPD
Advanced treatment capacity designed to scale with Northeast Ohio's growing industrial demand
30–50%
Lower capital expenditure versus traditional concrete-built treatment plant construction
Zero
Downtime during expansion — parallel trains deploy without disrupting existing operations
Treatment Performance

Effluent Quality Targets

Performance targets for industrial wastewater at design flow conditions, achieved through a 3-stage MBBR system with lamella clarification and polishing.

BOD₅
Influent: 200–300 mg/L
<20 mg/L
Min. removal >90% · 3-stage MBBR
TSS — Total Suspended Solids
Influent: 200–300 mg/L
<20 mg/L
Min. removal >90% · Lamella clarifier
NH₃-N — Ammonia Nitrogen
Influent: 25–40 mg/L
<5 mg/L
Min. removal >85% · Nitrification
COD — Chemical Oxygen Demand
Influent: 400–600 mg/L
<60 mg/L
Min. removal >88%
Fecal Coliform
Influent: ~10⁶ MPN/100mL
<200
Min. removal >99.98% · UV/NaOCl
Operating Temperature Range
Full-range stable biofilm
10–40°C
Biofilm resistant to washout
Deployment

Operational in Weeks,
Not Years

Modular systems deploy in 8 to 16 weeks from purchase order, enabling faster time-to-operation than traditional concrete construction.

1
Weeks 1–2
Site Preparation
Geotechnical assessment
Foundation and base installation
Underground utility stub-outs
Electrical service provision
2
Weeks 3–5
Delivery & Setting
Factory QA inspection
Transport to site
Module placement and leveling
Anchor bolt installation
3
Weeks 5–10
Piping & Electrical
Interconnect piping between modules
Aeration system installation
Control panel and PLC setup
Instrument wiring and conduit
4
Weeks 10–16
Commissioning
I/O loop checks and PLC loading
Instrument calibration
Biological seeding and startup
Performance verification
Regulatory Compliance

Standards & Certifications

NexFlow systems are designed to meet or exceed regulatory standards when operating at design conditions.

NPDES Secondary Treatment
BOD₅
Typical limit: ≤30 mg/L
NexFlow: <20 mg/L typical
Exceeds
NPDES Secondary Treatment
TSS
Typical limit: ≤30 mg/L
NexFlow: <20 mg/L typical
Exceeds
NPDES Advanced Treatment
NH₃-N (Ammonia)
Summer limit: ≤8 mg/L
NexFlow: <5 mg/L typical
Exceeds
Clean Water Act §402
pH
Range: 6.0–9.0 SU
NexFlow: 6.5–8.5 SU
Compliant
EPA 40 CFR Part 133
BOD & TSS Removal %
Minimum: ≥85%
NexFlow: >90% typical
Exceeds
Ohio EPA / State Reuse Standard
BOD + TSS (Reuse)
Target: <20/20 mg/L
NexFlow: <20/20 mg/L
Reuse Ready
Get in Touch

Start Your Project

Ready to discuss your industrial water treatment needs? Reach out and our team will respond within one business day.

Location
NexFlow Treatment Works
Massillon, Ohio
Northeast Ohio Region
Facility Specializations
Industrial Wastewater Treatment
Water Reuse & Recycling
Data Center Cooling Water
Emergency Treatment Capacity
High-Strength Waste Processing
Service Area
Serving manufacturing, industrial processing, and data center operations throughout Northeast Ohio and the surrounding region.

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Tell us about your project and treatment requirements.

Inquiry Submitted

Our team will review your project details and respond within one business day.